Operational Excellence in Manufacturing

How to Choose the Right MES Solution & Solution Provider to Improve Your Manufacturing

How to select MES solution and provider

Key Considerations for Selecting an Effective Manufacturing Execution System

Are you looking to streamline your manufacturing operations and take your business to the next level?

The right Manufacturing Execution System (MES) could be the game changer for your production floor, driving efficiency, quality, and ultimately, customer satisfaction.

Here’s what you need to consider when choosing an MES solution and solution provider to ensure your investment meets the unique needs of your manufacturing site and business.

Understanding the Importance of Flexibility

One of the most critical aspects of an MES is its flexibility. Traditional one-size-fits-all platforms may fall short because they fail to adapt to the specific requirements of different manufacturing processes.

An effective MES should be tailored to fit your unique operational needs, enhancing and optimizing your existing workflows rather than forcing you to conform to a generic process.

As an example, Matrix Automation configures the ProductionWare® platform to meet your specific needs – including the high demands associated with assembly manufacturing:

Assembly Manufacturing

Other MES solution providers may offer pre-configured solutions that require costly modifications or workarounds. Instead, seek out an MES solution provider that collaborates with you to align seamlessly with your operations. Whether you need enhanced traceability, real-time production monitoring, or a fully integrated quality control system, your MES solution provider should adapt to your business—not the other way around.

In addition to meeting your needs today, the MES solution must be adaptable to your future needs. This means it must be able to scale and grow with you. You should be able to easily configure it for any manufacturing changes – including rebalancing production due to workforce changes. Ask the solution provider what it would take to move stations around and rebalance, add a new production line, change to a different product even at the level of a different vehicle platform, and more.

The high priority for your manufacturing solution: look for an MES solution provider that prioritizes customization and adaptability to your business nuances.

Bridgingthe Plant Floor and Corporate Leadership

In many organizations, a significant disconnect exists between the plant floor and corporate leadership. People on the plant floor know what it takes to assemble products and ensure that everything runs smoothly. However, corporate decision-makers often prioritize standardization over real-world efficiency.

The right MES should bridge this gap, offering the flexibility needed at the plant level while still providing standardization where it makes sense. It should empower those who make production happen without imposing rigid, top-down solutions.

The Right MES Meets IT and Plant Floor Requirements

Proven Track Record

When evaluating MES options, consider the provider’s track record. Look for customer testimonials and case studies that demonstrate results in operational visibility, compliance, and improved production efficiency. A provider committed to continuous innovation and industry-leading support ensures that the MES will evolve alongside your business needs.

For example, Matrix Automation has helped Woodbridge Group, a Tier 1 supplier to Ford, increase efficiency and precision. Read the story here.

Jason Rhodes, plant manager at Woodbridge, said: “Matrix’s commitment to our success has made a profound impact, and we see them as an integral part of our business rather than just a service provider. Working with them feels like having an in-house team that’s fully invested in our success.”

 Driving Toward Continuous Improvement

Manufacturing is an ever-evolving industry, and your MES solution should support continuous improvement initiatives like Six Sigma and Lean Manufacturing. By driving out waste (muda) and focusing on continuous improvement, an effective MES can help manufacturers exceed their customers’ expectations, enhance quality, and reduce costs.

Digital Lean

Lean 2.0, also called Digital Lean, takes continuous improvement to a new level.

Digital Transformation: The Path to Competitive Advantage

In today’s competitive manufacturing landscape, having an MES solution that supports and grows with your business is essential. The right MES provides real-time insights, seamless integration, and process optimization that drives measurable results while supporting compliance. Don’t settle for an MES or solution provider that simply gets the job done — choose a solution that sets the standard and prioritizes your success.

While these insights provide a quick overview of what to consider, there’s more to discuss. Matrix Automation is here to help. Ready to experience the difference? Contact us today to see how we can transform your manufacturing operations with a tailored MES solution.

Author

  • Greg Moody

    Greg Moody is the Operations Manager at Matrix Automation, where he leads world-class implementation and support teams to drive operational excellence for Matrix’s manufacturing customers. Prior to joining Matrix, Greg built a distinguished career at General Motors, the Delphi Corporation, and Kyklos Bearing International, serving in key leadership roles, including Manager of Operations for Manufacturing, Maintenance & Technology Groups; Maintenance Superintendent; Area Manager of Manufacturing; and Technical Advisor. With extensive experience in manufacturing and maintenance operations, process optimization, and technology-driven improvements. Greg led Kaizens that delivered double-digit efficiency gains, reduced PPM to less than 1.5, and generated over $15 million in savings. His commitment to continuous improvement and operational excellence helps businesses achieve peak performance. Connect with Greg on LinkedIn to learn how his teams can optimize your manufacturing operations.

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